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ENERPAT
ENERPAT AMB-TH60201 Metal Block Baler Manufacturer
Industry Challenges:
Metal recycling facilities frequently encounter challenges such as inefficient space utilization, high labor costs, and inconsistent bale quality. Conventional methods of handling metal scraps are time-consuming and less effective, leading to reduced productivity and increased operational expenses.
ENERPAT's Solution: The AMB-TH60201 Metal Block Baler
Our advanced Metal Block Baler is engineered to overcome these challenges head-on. With its triple-direction compression mechanism, it ensures uniform and high-density bales, optimizing storage and transportation. The machine operates fully automatically and can be controlled remotely, enabling continuous operation and minimizing manual intervention.
Key Features and Benefits:
Triple-Direction Compression: Achieves superior bale density and quality, ensuring optimal space utilization and easier handling.
High Performance: Capable of processing iron, aluminum, copper, and stainless steel, meeting diverse customer needs.
Rapid Cycle Times: Short cycle times of just 69 seconds ensure high throughput and increased productivity.
User-Friendly Controls: Equipped with Siemens/Schneider PLC control system, featuring a touchscreen interface and one-touch operation for ease of use.
Smart Monitoring: Real-time monitoring of operational parameters such as runtime, current, and temperature, with automatic alerts for maintenance needs.
Durable Construction: Built with high-strength materials and British engineering expertise, ensuring longevity and reliability.
Certified Quality: Complies with CE and ISO standards, providing 100% quality assurance.
Material Testing
Technical Specifications:
Bale Size: 600x600 mm
Motor Power: 3x90 kW
Idle Cycle Time: 69 seconds
Bales per Hour: 50
Max Output/Iron (Bale Weight): 59 t/h
Max Output/Copper (Bale Weight): 67 t/h
Max Output/Aluminum (Bale Weight): 20 t/h
Cylinder Pressures:
1st Cylinder: 343 tons
2nd Cylinder: 494 tons
3rd Cylinder: 1009 tons
Compression Chamber Size: 2010×6000×1600 mm
Hopper Size: 1910×4930 mm
Materials Processed:
Punching scraps
Scrap rebar
Scrap iron sheets
Aluminum profiles
Scrap iron wires
MODEL | AMB-TH-2080 | AMB-TH-2210 | AMB-TH-2212 | AMB-TH-2812 | AMB-TH-2815 | AMB-TH-6020 | AMB-TH-60201 | |
BalesHxW(L) | mm | 250 x 250 (var.) | 300 x 300 (var.) | 300 x 300 (var.) | 400 x 400 (var.) | 400 x 400 (var.) | 600 x 600 (var.) | 600 x 600 (var.) |
Motor Power | kW | 1 x 55 | 1 x 55 1 x 90 2 x 55 | 1 x 55 1 x 90 2 x 55 | 1 x 90 2 x 55 | 1 x 90 2 x 90 3 x 90 | 3 x 90 | 3 x 90 |
Cycle time (no-load) | S | 25 | 34 - 23 | 38 - 26 | 40 - 36 | 46 - 28 | 60 | 69 |
Bales/h (90% availability) | 1/h | 137 | 101 - 149 | 90 - 132 | 86 - 95 | 74 - 122 | 57 | 50 |
Max. production capacity, Fe (bale weight) | t/h | 10 (69 kg) | 13 - 19 (124 kg) | 12 - 17 (124 kg) | 24 - 26 (264 kg) | 21 - 34 (264 kg) | 47 (791 kg) | 59 (1,130 kg) |
Max. production capacity, Cu + Ms (bale weight) | t/h | 11 (78kg) | 15 - 22 (141 kg) | 13 - 20 (141 kg) | 27 - 30 (301 kg) | 23 - 39 (301 kg) | 54 (903 kg) | 67 (1,290 kg) |
Max. production capacity, Al (bale weight) | t/h | 4 (28kg) | 5 - 7 (44 kg) | 4 - 6 (44 kg) | 8 - 9 (94 kg) | 7 - 12 (94 kg) | 16 (272 kg) | 20 (389 kg) |
Cylinder forces, 1st compactor | t | 72 | 112 | 112 | 161 | 189 | 343 | 343 |
Cylinder forces, 2nd compactor | t | 91 | 136 | 161 | 220 | 252 | 494 | 494 |
Cylinder forces, final compactor | t | 160 | 200 | 200 | 350 | 350 | 800 | 1,000 |
Spec. pressure final compactor | N/ cm² | 2,128 | 2,063 | 2,063 | 2,104 | 2,104 | 2,144 | 2,749 |
Press box, (W x L x H) | mm | 795 x 1,925 x 600 | 1,020 x 2,235 x 800 | 1,245 x 2,235 x 800 | 1,245 x 2,840 x 1,100 | 1,500 x 2,840 x 1,100 | 2,000 x 6,000 x 1,600 | 2,010 x 6,000 x 1,600 |
Feed opening, (W x L) | mm | 725 x 1,450 | 945 x 1,655 | 1,170 x 1,655 | 1,170 x 2,130 | 1,425 x 2,130 | 2,910 x 4,930 | 1,910 x 4,930 |
Machine dimensions (W x Lx H) | mm | 4,550 x 5,800 x 3,000 | 5,290 x 6,605 x 3,735 | 5,990 x 6,605 x 3,775 | 6,360 x 8,035 x 4,600 | 7,060 x 8,035 x 4,615 | 10,155 x 15,650 x 6,110 | 10,495 x 15,650 x 6,110 |
Machine weight | t | approx. 25 | approx. 41 | approx. 44 | approx. 60 | approx. 67 | approx. 186 | approx. 201 |
Marko
"Our experience with the Triple Compression Metal Baler has been outstanding. Since its installation, our production efficiency has greatly increased. The machine runs smoothly with minimal downtime, significantly reducing maintenance costs. The innovative design ensures operational convenience, and the bales produced are consistently high-quality, perfectly suited for our recycling operations."
Lukasz
"We are extremely pleased with the performance of the Triple Compression Metal Baler. It has streamlined our processes and delivered reliable results, enhancing our overall productivity. Maintenance has been straightforward, thanks to the machine's robust build and user-friendly features. The excellent after-sales support and professionalism of the team have further solidified our confidence in this equipment."